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What are the advantages of laser welding machine compared with traditional welding methods
DATE:2021/5/4 16:58:37  Page view:1648

Many customers who are accustomed to traditional welding will shake their heads at the quotation of a laser welding machine. Why is a welding machine so expensive? It is several times or even dozens of times that of traditional welding. But we seem to ignore the additional cost of traditional welding, professional welding workers, production capacity, surface treatment after welding, product scrap rate, etc.

Next, please follow Foshan Fulan Laser to see what advantages the laser welding machine has compared with traditional welding methods?

1. Easy to operate

Ordinary employees can operate, unlike traditional welding masters who need high operating experience;

2. No pollution

Laser welding is a non-contact processing, no consumables, no tool loss and other issues, and no electrodes are needed, so there is no concern about electrode contamination or damage;

3. High efficiency

The laser beam is easy to split the light according to time and space, and the device can be switched to transmit the laser beam to multiple workstations. Therefore, it can perform multi-beam simultaneous processing or multi-station processing to improve work efficiency;

4. Precise positioning

Equipped with CCD camera monitoring system, convenient for observation and precise positioning; the laser beam can be focused to obtain a small spot, because it is not affected by the magnetic field, it can be accurately positioned, so it can be micro-welded, suitable for large-scale automated production of micro and small Assembly welding of workpieces;

5. Wide application

It can weld refractory materials of high melting point metals, weld heterogeneous materials or difficult-to-access parts, and can be equipped with a mechanical arm, which has good flexibility;

6. No radiation

Laser welding is a non-contact welding, the operation process does not need to be pressurized, the welding speed is fast, the efficiency is high, the depth is large, the residual stress and deformation are small, and it can be operated at room temperature or under special conditions. The welding equipment is simple and does not produce X-rays;

7. Stable performance

No consumables are needed, the equipment has high reliability and can be processed continuously and stably for 24 hours, and the operation and maintenance cost is low;

8. Strong ability in special plane customization

Foshan Fulan Laser can tailor-made exclusive models according to customer needs, and can customize special automatic tooling fixtures to realize automatic welding processing and production of products;

9. Good welding quality

Laser welding has fine weld seam, large penetration depth, small taper, high precision, fast welding speed, firm weld seam, and smooth and flat welding place;

10. Strong flexibility

It can weld complex trajectories such as planes, circles, and arcs; weldable graphics include: points, straight lines, circles, squares or any plane graphics drawn by AUTOCAD software (self-programmable).

Compared with traditional welding, laser welding has a slightly larger one-time investment in the early stage, but less consumables; as long as it is used properly, no maintenance is required; low energy consumption; long service life; strong flexibility; high degree of automation; wide application... long-term From a point of view, it can save costs for the company, increase production capacity, and improve quality.

 

 


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